99 B5 weak cranking.??
#1
11-05-2013, 08:25 PM
99 B5 weak cranking.??
<BLOCKQUOTE class="postcontent restore ">Hi
I am working on this 1999 passat 1.8t with 5 manual tranny.
its acting weird.
It had electrical problem I start with 14 code most of them wiring harnes issues .
So eventually i removed all interior and carpet to dry it out and able to check all wiring harness, repair or replaced and test almost every cable after repairs windows start to work sunroof start to work lights came back locks working stereo lights and everything check out okey.
however car is cranking very weak starter cranks but engine rotates slow and weak.
i replaced the starter and battery test all cables battery to starter to generator to ignition switch all giving me( .001 ohms continuity with out battery)no short all connectors check out . Still cranks very weak .
I have power on ignition and injectors key on fuel pressure 48psi battery on meter 12.80v try everything with vcds re adopt all modules key throttle diagnose output stages .
i try it with 3 different batteries one i took it out from my daily drive so it working for sure ..
any help will be greatfull.Thanks
here is vcds:---------------
Friday,01,November,2013,16:44:54:13129
VCDS -- Windows Based VAG/VAS Emulator
VCDS Version: Release 12.12.0 (x64
Mileage: 121470km-75477mi Repair Order: 10th
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------
Chassis Type: 3B - VW Passat B5 (1997 > 2005)
Scan: 01 02 03 08 15 16 17 19 35 36 37 46 47 55 56 57 58 75 76 77
Mileage: 121470km/75477miles
-------------------------------------------------------------------------------
Address 01: Engine Labels: 058-907-55x-AEBN.lbl
Part No: 8D0 907 557 P
Component: 1.8L R4/5VT MOTR HS D07
Coding: 06001
1 Fault Found:
18010 - Power Supply Terminal 30
P1602 - 35-10 - Voltage too Low - Intermittent
Readiness: 0110 0101
-------------------------------------------------------------------------------
Address 15: Airbags Labels: 1J0-909-60x-VW3.lbl
Part No: 1J0 909 607 B
Component: AIRBAG VW3 S V04
Coding: 00066
5 Faults Found:
01218 - Side Airbag Igniter; Passenger Side (N200)
32-10 - Resistance Too High - Intermittent
01217 - Side Airbag Igniter; Driver Side (N199)
32-10 - Resistance Too High - Intermittent
01221 - Crash Sensor Side Airbag; Driver Side (G179)
28-10 - Short to Plus - Intermittent
01222 - Crash Sensor Side Airbag; Passenger Side (G180)
28-10 - Short to Plus - Intermittent
00532 - Supply Voltage B+
07-10 - Signal too Low - Intermittent
-------------------------------------------------------------------------------
Address 17: Instruments Labels: 3B0-919-xxx-17.lbl
Part No: 3B1 919 930 F
Component: B5-KOMBIINSTR. VDO V01
Coding: 06242
No fault code found.
-------------------------------------------------------------------------------
Address 46: Central Conv. Labels: 1J0-959-799.lbl
Part No: 1J0 959 799 AJ
Component: 6W Zentral-SG Komf. 0001
Coding: 04096
Subsystem 1 - Part No: 1J1959801D
Component: 63 Tőrsteuerger. FS0001r
Subsystem 2 - Part No: 1J1959802E
Component: 63 Tőrsteuerger. BF0001r
Subsystem 3 - Part No: 1J4959811D
Component: 63 Tőrsteuerger. HL0001r
Subsystem 4 - Part No: 1J4959812D
Component: 63 Tőrsteuerger. HR0001H
2 Faults Found:
00953 - Interior Light Time limit
25-10 - Unknown Switch Condition - Intermittent
01331 - Door Control Module; Driver Side (J386)
49-10 - No Communications - Intermittent
-------------------------------------------------------------------------------
Address 56: Radio Labels: 1J0-035-18x-56.lbl
Part No: 1J0 035 180 B
Component: Radio DE2 0005
Coding: 04041
No fault code found.
End ---------------------------------------------------------------------
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------
Address 17: Instruments (3B1 919 930 F)
16:51:13
0 /min Engine Speed
Oil Pr. 2
I am working on this 1999 passat 1.8t with 5 manual tranny.
its acting weird.
It had electrical problem I start with 14 code most of them wiring harnes issues .
So eventually i removed all interior and carpet to dry it out and able to check all wiring harness, repair or replaced and test almost every cable after repairs windows start to work sunroof start to work lights came back locks working stereo lights and everything check out okey.
however car is cranking very weak starter cranks but engine rotates slow and weak.
i replaced the starter and battery test all cables battery to starter to generator to ignition switch all giving me( .001 ohms continuity with out battery)no short all connectors check out . Still cranks very weak .
I have power on ignition and injectors key on fuel pressure 48psi battery on meter 12.80v try everything with vcds re adopt all modules key throttle diagnose output stages .
i try it with 3 different batteries one i took it out from my daily drive so it working for sure ..
any help will be greatfull.Thanks
here is vcds:---------------
Friday,01,November,2013,16:44:54:13129
VCDS -- Windows Based VAG/VAS Emulator
VCDS Version: Release 12.12.0 (x64
Mileage: 121470km-75477mi Repair Order: 10th
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------
Chassis Type: 3B - VW Passat B5 (1997 > 2005)
Scan: 01 02 03 08 15 16 17 19 35 36 37 46 47 55 56 57 58 75 76 77
Mileage: 121470km/75477miles
-------------------------------------------------------------------------------
Address 01: Engine Labels: 058-907-55x-AEBN.lbl
Part No: 8D0 907 557 P
Component: 1.8L R4/5VT MOTR HS D07
Coding: 06001
1 Fault Found:
18010 - Power Supply Terminal 30
P1602 - 35-10 - Voltage too Low - Intermittent
Readiness: 0110 0101
-------------------------------------------------------------------------------
Address 15: Airbags Labels: 1J0-909-60x-VW3.lbl
Part No: 1J0 909 607 B
Component: AIRBAG VW3 S V04
Coding: 00066
5 Faults Found:
01218 - Side Airbag Igniter; Passenger Side (N200)
32-10 - Resistance Too High - Intermittent
01217 - Side Airbag Igniter; Driver Side (N199)
32-10 - Resistance Too High - Intermittent
01221 - Crash Sensor Side Airbag; Driver Side (G179)
28-10 - Short to Plus - Intermittent
01222 - Crash Sensor Side Airbag; Passenger Side (G180)
28-10 - Short to Plus - Intermittent
00532 - Supply Voltage B+
07-10 - Signal too Low - Intermittent
-------------------------------------------------------------------------------
Address 17: Instruments Labels: 3B0-919-xxx-17.lbl
Part No: 3B1 919 930 F
Component: B5-KOMBIINSTR. VDO V01
Coding: 06242
No fault code found.
-------------------------------------------------------------------------------
Address 46: Central Conv. Labels: 1J0-959-799.lbl
Part No: 1J0 959 799 AJ
Component: 6W Zentral-SG Komf. 0001
Coding: 04096
Subsystem 1 - Part No: 1J1959801D
Component: 63 Tőrsteuerger. FS0001r
Subsystem 2 - Part No: 1J1959802E
Component: 63 Tőrsteuerger. BF0001r
Subsystem 3 - Part No: 1J4959811D
Component: 63 Tőrsteuerger. HL0001r
Subsystem 4 - Part No: 1J4959812D
Component: 63 Tőrsteuerger. HR0001H
2 Faults Found:
00953 - Interior Light Time limit
25-10 - Unknown Switch Condition - Intermittent
01331 - Door Control Module; Driver Side (J386)
49-10 - No Communications - Intermittent
-------------------------------------------------------------------------------
Address 56: Radio Labels: 1J0-035-18x-56.lbl
Part No: 1J0 035 180 B
Component: Radio DE2 0005
Coding: 04041
No fault code found.
End ---------------------------------------------------------------------
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------
Address 17: Instruments (3B1 919 930 F)
16:51:13
0 /min Engine Speed
Oil Pr. 2
#2
11-06-2013, 03:06 AM
VAG Error Code: 18010
EOBD II Error Code: P1602
EOBD II Error Code: P1602
Fault Location:
Power Supply Terminal 30 - Voltage too Low
Power Supply Terminal 30 - Voltage too Low
Possible Cause:
Cables on the Battery were removed.
Battery weak (voltage).
Generator Disfunction.
Cables on the Battery were removed.
Battery weak (voltage).
Generator Disfunction.
Possible Solutions:
Check Battery Cables.
Check/Replace Battery.
Check/Replace Generator.
Check Battery Cables.
Check/Replace Battery.
Check/Replace Generator.
Special Notes:
If multiple Control Module have Power Supply Faults stored, it's most likely to be one common Problem like the ones shown above. Otherwise when only one or two Control Modules have such Codes stored you better start searching at the individual Power Supply of these Modules.
Terminal 30 means unswitched battery power that is supplied even when the ignition is off. This is not referring to any physical terminal numbered 30.
If multiple Control Module have Power Supply Faults stored, it's most likely to be one common Problem like the ones shown above. Otherwise when only one or two Control Modules have such Codes stored you better start searching at the individual Power Supply of these Modules.
Terminal 30 means unswitched battery power that is supplied even when the ignition is off. This is not referring to any physical terminal numbered 30.
VAG Error Code: 01218
Fault Location:
Side Airbag Igniter: Front Passenger Side (N200) - Resistance too High
Possible Cause:
Malfunction Indicator Lamp (MIL)(K83) active.
Wiring/Connector(s) from/to Side Airbag Igniter, Front Passenger Side (N200) faulty.
Side Airbag Igniter, Front Passenger Side (N200) faulty.
Possible Solutions:
Check Wiring/Connector(s) from/to Side Airbag Igniter, Front Passenger Side (N200).
Check Side Airbag Igniter, Front Passenger Side (N200) faulty.
Check Measuring Value Blocks (MVB).
Check Side Airbag Igniter, Front Passenger Side (N200) faulty.
Check Measuring Value Blocks (MVB).
Special Notes:
When found in the NAR (North American Region) '05 -> '07 Jetta, Rabbit, Eos and Passat, Please See TSB 69-08-02 / 2011271.
VAG Error Code: 01217
Fault Location:
Side Airbag Igniter: Front Drivers Side (N199) - Resistance too High/Upper Limit Exceeded/Short Circuit to Positive/Short Circuit to Earth
Possible Cause:
Malfunction Indicator Lamp (MIL)(K83) active.
Wiring/Connector(s) from/to Side Airbag Igniter, Front Driver Side (N199) faulty.
Side Airbag Igniter, Front Driver Side (N199) faulty.
Possible Solutions:
Check Wiring/Connector(s) from/to Side Airbag Igniter, Front Driver Side (N199).
Check Side Airbag Igniter, Front Driver Side (N199) faulty.
Check Measuring Value Blocks (MVB).
Check Side Airbag Igniter, Front Driver Side (N199) faulty.
Check Measuring Value Blocks (MVB).
Special Notes:
When found in the NAR (North American Region) '05 -> '07 Jetta, Rabbit, Eos and Passat, Please See TSB 69-08-02 / 2011271.
When "short to positive" or "short to earth" is found, DO NOT CLEAR THE DTC. This can cause the airbag to deploy. See repair manual for more information.
When "short to positive" or "short to earth" is found, DO NOT CLEAR THE DTC. This can cause the airbag to deploy. See repair manual for more information.
VAG Error Code: 01221
Fault Location:
Crash Sensor Side Airbag: Drivers Side (G179) - Faulty, Open Circuit or Short Circuit to Positive
Possible Cause:
Airbag Warning Light ON.
Wiring/Connector(s) between Airbag Control Module (J234) and Crash Sensor Side Airbag: Driver Side (G179) faulty.
Crash Sensor Side Airbag: Driver Side (G179) faulty.
Airbag Control Module (J234) faulty.
Airbag Control Module (J234) faulty.
Possible Solutions:
Check Wiring/Connector(s) between Airbag Control Module (J234) and Crash Sensor Side Airbag: Driver Side (G179).
Replace Crash Sensor Side Airbag: Driver Side (G179).
Replace Airbag Control Module (J234).
Replace Crash Sensor Side Airbag: Driver Side (G179).
Replace Airbag Control Module (J234).
VAG Error Code: 01222
Fault Location:
Crash Sensor Side Airbag: Passenger Side (G180) - Faulty, Open Circuit or Short
Circuit to Positive
Circuit to Positive
Possible Cause:
Airbag Warning Light ON.
Wiring/Connector(s) between Airbag Control Module (J234) and Crash Sensor Side Airbag: Passenger Side (G180) faulty.
Crash Sensor Side Airbag: Passenger Side (G180) faulty.
Airbag Control Module (J234) faulty.
Airbag Control Module (J234) faulty.
Possible Solutions:
Check Wiring/Connector(s) between Airbag Control Module (J234) and Crash Sensor Side Airbag: Passenger Side (G180).
Replace Crash Sensor Side Airbag: Passenger Side (G180).
Replace Airbag Control Module (J234).
Replace Crash Sensor Side Airbag: Passenger Side (G180).
Replace Airbag Control Module (J234).
VAG Error Code: 00532
Fault Location:
Supply Voltage B+ - Signal too Low
Possible Cause:
Wiring/Connectors from/to Control Module faulty.
Power Supply (Battery/Generator) faulty.
Power Supply (Battery/Generator) faulty.
Possible Solutions:
Check/Repair Wiring/Connectors from/to Control Module.
Check Power Supply (Battery/Generator).
Check Power Supply (Battery/Generator).
Special Notes:
When found in an individual control module, it's most likely a local source (e.g. wiring/connectors).
When found in multiple control modules at the same time, it's most likely a common source (e.g. ground spot, battery, generator).
Intermittent codes are often stored during low outside temperature when the battery capacity goes down and may be ignored.
Common with 16946/P0562/001378 - System Voltage: Too Low stored in other control modules.
When found in multiple control modules at the same time, it's most likely a common source (e.g. ground spot, battery, generator).
Intermittent codes are often stored during low outside temperature when the battery capacity goes down and may be ignored.
Common with 16946/P0562/001378 - System Voltage: Too Low stored in other control modules.
VAG Error Code: 00953
Fault Location:
Interior Light Time Limit - Unknown Switch Condition
Possible Cause:
Wiring/Connector(s) to Interior Light(s) faulty.
Interior Light(s) faulty.
Interior Light(s) faulty.
Possible Solutions:
Check Wiring/Connector(s) to Interior Light(s).
Check Interior Light(s).
Check Interior Light(s).
VAG Error Code: 01331
Fault Location:
Door Control Module: Drivers Side (J386) - Supply Voltage too Low
Possible Cause:
Fuse(s) faulty.
Wiring/Connector(s) from/to Control Module faulty.
Power Supply (Battery/Generator) faulty.
Wiring/Connector(s) from/to Control Module faulty.
Power Supply (Battery/Generator) faulty.
Possible Solutions:
Check Fuse(s).
Check/Repair Wiring/Connector(s) from/to Control Module.
Check Power Supply (Battery/Generator).
Check/Repair Wiring/Connector(s) from/to Control Module.
Check Power Supply (Battery/Generator).
Special Notes:
When found in an individual control module, it's most likely a local source (e.g. Wiring/Connector(s)).
When found in multiple control modules at the same time, it's most likely a common source (e.g. earth spot, battery, generator).
Intermittent codes are often stored during low outside temperature when the battery capacity goes down and may be ignored.
When found in multiple control modules at the same time, it's most likely a common source (e.g. earth spot, battery, generator).
Intermittent codes are often stored during low outside temperature when the battery capacity goes down and may be ignored.
VAG Error Code: 01331
Fault Location:
Door Control Module: Drivers Side (J386) - Single-Wire Operation
Possible Cause:
Data Bus Comfort working in Single-Wire Mode.
Wiring/Connector(s) from/to Door Control Module Driver Side (J386).
Control Module in CAN Data Bus Comfort faulty.
Possible Solutions:
Check Measuring Value Blocks (MVB).
Check Wiring/Connector(s) from/to Door Control Module Driver Side (J386).
Check Wiring/Connector(s) from/to Door Control Module Driver Side (J386).
VAG Error Code: 01331
Fault Location:
Door Control Module: Drivers Side (J386) - Faulty
Possible Cause:
Fuse(s) faulty.
Wiring/Connector(s) from/to Control Module faulty.
Door Control Module Driver Side (J386) faulty.
Wiring/Connector(s) from/to Control Module faulty.
Door Control Module Driver Side (J386) faulty.
Possible Solutions:
Check Fuse(s).
Check/Repair Wiring/Connector(s) from/to Control Module.
Check Door Control Module Driver Side (J386).
Check/Repair Wiring/Connector(s) from/to Control Module.
Check Power Supply (Battery/Generator).
Check/Repair Wiring/Connector(s) from/to Control Module.
Check Door Control Module Driver Side (J386).
Check/Repair Wiring/Connector(s) from/to Control Module.
Check Power Supply (Battery/Generator).
As taken from my https://volkswagenforum.com/forum/ge...oftware-34973/
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flex2slick
Volkswagen Jetta/Bora
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