02 Passat Heater Core Replacement
Is this a task for a certified Tech, or is this some thing a DIY can do?
I had a VW Shop Quote me to do it and they wanted near a $1K to do it.
I checked online and the heater Core is about $50-$100 for the part.
I had a VW Shop Quote me to do it and they wanted near a $1K to do it.
I checked online and the heater Core is about $50-$100 for the part.
They charge alot because many things need to be removed... Hope you have the right tools...
Heater and A/C Unit - Removing and Installing CAUTION!
Before beginning repairs on the electrical system:







Install in reverse order of removal, noting the following:
© 2010 ALLDATA LLC. All rights reserved.
Heater and A/C Unit - Removing and Installing CAUTION!
Before beginning repairs on the electrical system:
- Obtain the anti-theft radio security code
- Switch off all electrical consumers
- Switch ignition off and remove ignition key
- Disconnect negative (-) battery terminal
- When disconnecting and reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks.
- Observe all A/C refrigerant system safety measures.
- Service refrigerant system using Kent More ACR 4 or equivalent.
- During servicing, all couplings, fittings and related fasteners must be torqued to specifications.
- Discharge refrigerant system. See: Service and Repair
- Drain engine coolant.
- Remove instrument panel. See: Instrument Panel, Gauges and Warning Indicators\Service and Repair
- Remove coolant hoses at heater core.
- Note Installation orientation of coolant hoses -A- (inlet and outlet) in engine compartment.
- Clamp off both coolant hoses to heater core using 3094 hose clamps (or equivalent).
- Release both coolant hose clamps using suitable pliers and pull hoses off from heater core inlet and outlet.
- Seal off inlet and outlet at heater core to prevent coolant from escaping.
- Remove refrigerant lines at evaporator.
- Remove screw -3- (15 Nm) .
- Gently rock flange with refrigerant lines -2- up and down until they release from evaporator.
- Always replace both O-rings -1-.
- Remove Heating and NC unit mounting screws -2- (12 Nm) and -3-(3.5 Nm) .
- Remove footwell vent assembly -6-.
- Remove support -5-.
- Disconnect all electrical connections and wiring harness tie straps at heating and NC unit.
- Loosen instrument panel cross member -4- if necessary.
Install in reverse order of removal, noting the following:
- Inspect all heating and A/C unit housing seals for damage and replace if necessary before installation.
- Ensure all electrical harness tie straps are replaced and installed in their original locations.
- Replace both evaporator inlet/outlet 0-rings.
- Ensure refrigerant pipes are reinstalled stress free.
- Ensure evaporator water drain and drain valve are installed and function properly.
© 2010 ALLDATA LLC. All rights reserved.
Thread
Thread Starter
Forum
Replies
Last Post
02, 04, 2001, core, forum, forums, gti, heater, passat, replace, replacement, replacment, volkswagen, vw, wagon




