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-   -   Exhaust studs to Drill or not to drill.... (https://volkswagenforum.com/forum/volkswagen-golf-22/exhaust-studs-drill-not-drill-21401/)

Taintertoo Aug 17, 2010 12:44 PM

Exhaust studs to Drill or not to drill....
 
I was attempting to remove the downpipe form the exhaust manifold, all 4 bolts twisted off.
Can I drill these out ?
what's the best way to get the pipe back on?

I have a new replacement part,flex pipe and cat. converter.....
is it easier to remove exhaust manifold or drill and tap new holes?

Thx
T

elrocco88 Aug 18, 2010 03:16 AM

Yeah, drill them out... I would just get the same OEM bolts.
Im actually planning on replacing the exhaust manifold on my car.
Good Luck!!

Taintertoo Aug 18, 2010 01:09 PM

thanks rocco, I ground-off all the studs but one, incase I had to weld the thing on.lol
the manifold bolts are round now anyways, I guess that's what 420K kms will do to them

elrocco88 Aug 18, 2010 01:21 PM

No problem!! I'm afraid mine are going to break.. they look all rusted. I had a hard time taking out one of the O2 sensors. Had to buy a bolt extractor cause i was running out of options and i didnt wanted to buy a new cat... lol
fun times... :P

remelyer Aug 22, 2010 06:14 AM


Originally Posted by Taintertoo (Post 38339)
thanks rocco, I ground-off all the studs but one, incase I had to weld the thing on.lol
the manifold bolts are round now anyways, I guess that's what 420K kms will do to them


One again, Keep working. Thanks. . .

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trush1492 Sep 8, 2010 08:48 PM

As long as they dont break off flush with the manifold, torch and vice grips works wonders! Thats what i used, but i only broke one.


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